Project R-16410

AU 2 WIRE_IRVA: AUtomated and AUgmented assembly of electrical WIREs. (Research)

Electrical cabinet and panel builders are increasingly confronted with a shortage of skilled labor, an ageing workforce, and inconsistent quality levels. At the same time, the market is strongly cost- driven, particularly in project-based environments where one-off panels are common, making automated wire assembly a crucial step toward maintaining competitiveness and efficiency. In response, AU²WIRE_IRVA aims to develop and validate a semi-autonomous robotic system capable of assembling electric wires, including both connection and routing tasks, for components mounted on DIN rails and within electrical cabinets. The envisioned system combines automated extraction and processing of engineering data with a smart wire supply that remains compatible with existing automated wire preparation solutions. It further integrates adaptive robotic skills, advanced end-of- arm tooling, and intelligent task planning to enable flexible wire connection and routing operations. To support operators and ensure efficiency, the system will generate digital work instructions automatically and provide augmented-reality-based assistance, while vision- and force-based monitoring will safeguard consistent quality control throughout the process. The AU²WIRE industrial consortium represents the full value chain of electrical cabinet and panel builders in Flanders, bringing together a machine builder, a technology supplier, a technology provider, and four end users. Beyond this sector, the developed solutions have clear potential for broader applications, including the wiring of electrical and electronic subsystems and products, as well as processes involving flexible pipes and hoses. Through these developments, AU²WIRE_IRVA contributes directly to the Smart and Adaptive Assembly Systems research track within the Production Cluster and addresses the archetype challenge of Semi-Automated High-Mix Low-Volume Assembly.

01 April 2026 - 31 March 2028